Fully power-split CVT
Hydrostatic and mechanical power paths work together across the complete forward and reverse range.
ZF Construction Machinery
ZF cPOWER is a fully power-split continuously variable transmission for off-highway machinery. It combines hydrostatic and mechanical power paths to deliver stepless travel control, high tractive force at low speed and smooth changes in operating conditions.
Its power-split architecture combines hydrostatic and mechanical power paths with stepless forward and reverse control. Engine speed can be managed independently of travel speed, supporting high tractive force, smooth starting and precise operation in construction and forestry machinery.
ZF cPOWER combines product characteristics that matter in demanding off-highway work. For owners and workshops, correct identification turns those characteristics into a reliable service and repair path.
Hydrostatic and mechanical power paths work together across the complete forward and reverse range.
Continuous ratio variation supports precise machine movement without conventional shift interruptions.
cPOWER is designed for heavy loads, low speeds and rapid changes in operating conditions.
Engine speed can be reduced independently of vehicle speed, supporting efficiency and comfort.
Hydraulic starting supports controlled take-off and operator-friendly machine response.
ZF publications state application-dependent fuel, noise and efficiency benefits; actual results depend on duty cycle.
The CP range covers wheel loaders, graders, forestry forwarders and other off-highway applications.
Correct diagnosis considers hydrostatic, mechanical, control, cooling, oil and filter conditions together.
ZF cPOWER combines transmission hardware, controls and application-specific functions. Understanding the operating concept helps owners and workshops describe symptoms accurately before diagnosis or repair.
The transmission combines hydrostatic and mechanical paths in all driving ranges.
Stepless ratio control supports precise movement in both directions without conventional gear changes.
The forestry/off-highway presentation specifies wide-angle bent-axis hydrostatic units in a dual-yoke housing.
Vehicle speed and engine speed can be managed separately to support the working cycle.
Two PTOs are available as standard in the referenced forestry/off-highway presentation.
ZF comparison material presents cPOWER as an efficiency step beyond the four-speed ERGOPOWER reference; the figures are application-dependent.
The application and designation ranges below help owners and workshops narrow the identification route. They do not replace the exact machine, serial number and ZF type-plate check.
| Application | ZF designations | Application range and service context |
|---|---|---|
| Wheel loaders | CP 190, CP 210, CP 230, CP 260, CP 290, CP 310, CP 330 | Portfolio application for wheel loaders; the installation list provides exact Liebherr evidence for CP 210, CP 290 and CP 310. |
| Forestry machinery | CP 210, CP 230, CP 260, CP 290 | The forestry range covers forwarder payloads from 14,000 to 20,000 kg in the stated configurations. |
| Graders | CP 190, CP 210, CP 230, CP 290, CP 330 | The grader chart covers vehicle classes up to 33 t and maximum engine power up to 290 kW in the stated configurations. |
| Material handling and off-highway equipment | cPOWER range | cPOWER is positioned for machines requiring high tractive force at low speed and precise, stepless travel control. |
The installation records below show exact OEM and machine relationships where available. A listed vehicle is an identification lead, not permission to assume interchangeability.
| OEM / brand | Vehicle | Vehicle model | ZF label |
|---|---|---|---|
| Liebherr | Wheel loader | L550 XPower | CP 210 |
| Liebherr | Wheel loader | L556 XPower | CP 210 |
| Liebherr | Wheel loader | L566 XPower | CP 290 |
| Liebherr | Wheel loader | L576 XPower | CP 290 |
| Liebherr | Wheel loader | L580 XPower | CP 290 |
| Liebherr | Wheel loader | L586 XPower | CP 310 |
The cPOWER group is listed in TE-ML 03 with Genuine ZF PowerFluid Plus and ZF PowerFluid C-Plus (Gold 1) under class 03G, together with cPOWER-specific class 03L provisions.
For temperatures below -20 °C, the TE-ML table points to class 03F for cPOWER. Do not select oil from the CP model number alone: confirm the exact unit, application, temperature range and current ZF service information before filling.
Genuine ZF service-fill fluid listed for cPOWER under TE-ML 03 class 03G. Confirm the exact unit and current oil specification before filling.
ViewGenuine ZF service-fill fluid listed for cPOWER under TE-ML 03 class 03G. Match the product to the identified transmission and operating conditions.
ViewcPOWER has two service items that must not be conflated: the transmission oil circuit and its full-flow filter are serviced at 2,000 operating hours, while the separate hydrostatic filter next to the hydrostatic hood has a 6,000-hour interval.
| Application group | Relevant models and classes | Initial service | Subsequent service |
|---|---|---|---|
| cPOWER transmission oil circuit | CP 190–CP 330; TE-ML 03 classes 03G and 03L | Oil and full-flow filter: 2,000 h | Oil and full-flow filter: 2,000 h |
| Hydrostatic filter circuit | Filter next to the hydrostatic hood | Separate from the transmission oil change | Hydrostatic filter: 6,000 h |
Replace the transmission oil filter at every oil change and use only original ZF High Performance filters. The separate hydrostatic filter interval does not replace the 2,000-hour transmission oil and full-flow filter service. Diagnosis should consider both circuits, their temperatures, pressure behaviour, control signals and the machine working cycle.
Practical answers for vehicle owners, workshops and manufacturers planning diagnosis, maintenance or delegated repair.
ERGOPOWER is a powershift transmission family, while cPOWER is a fully power-split continuously variable transmission. cPOWER combines hydrostatic and mechanical power paths to provide stepless forward and reverse control, so its fluid classes, filter arrangement and service logic must be handled separately.
The symptom should be assessed across the hydrostatic and mechanical paths rather than attributed to one component immediately. Record whether it occurs cold or hot and under which load or travel condition, then check oil level and condition, filter restriction, operating temperatures, cooling performance, control signals, stored fault information and the relevant hydrostatic and mechanical pressures. Contact ATS with these observations and measurements so our team can separate a hydrostatic, mechanical, control or cooling fault before components are replaced.
The cPOWER service information identifies a full-flow filter next to the transmission control with a 2,000-hour interval and a separate hydrostatic filter next to the hydrostatic hood with a 6,000-hour interval. The second element belongs to a different circuit, so its interval must be tracked in addition to, not instead of, the transmission oil and full-flow filter service. Contact ATS if filter restriction, contamination or pressure changes suggest that the two circuits are being confused during diagnosis.
A cPOWER transmission can show different behaviour depending on travel speed, tractive load, direction, engine speed, ambient temperature and the balance between hydrostatic and mechanical power paths. Comparing the symptom with oil temperature, cooling condition, filter history, machine duty cycle and control-unit information gives a more useful technical basis than a fault code or symptom description alone. Contact ATS with the operating profile and diagnostic data so the test plan reflects the actual machine duty cycle.
ATS supports identification, technical diagnosis, maintenance planning, parts and lubricant selection, repair or overhaul coordination, and manufacturer-delegated warranty work. For a focused assessment, send a clear photo of the ZF type plate, including the part list number and ZF unit serial number where visible, the machine OEM, model and machine serial number, operating hours, fault codes, symptoms, and the oil and filter history.